Dynamo failure for the second time

For discussions about bikes and equipment.
Post Reply
FV43576
Posts: 17
Joined: 25 Mar 2020, 3:26pm

Dynamo failure for the second time

Post by FV43576 »

Hi everyone, I have a Radleigh Touring 1957, I used this cycle everyday to work, I have used the Miller dynamo that touch the rear side tyre. For some reason the first has stop working last month so I thought it must be old so I bought a new old stock same Miller for £45. Now 4 weeks later yesterday return from work a bit dark dusk and I come down the hill I am not sure how fast probably under 20mph all the lights went off! This morning test the Dynamo with multimeter it runs on 0.3volts max it should be the max of 7volts. Do you think the speed that cause to damage the Dynamo? I am not really sure why it happen, I have old instruction of Miller dynamo it does not say what speed is max I thought it can go any speed. Do you think I better get dynamo on alloy hub?
Jdsk
Posts: 24950
Joined: 5 Mar 2019, 5:42pm

Re: Dynamo failure for the second time

Post by Jdsk »

FV43576 wrote:This morning test the Dynamo with multimeter it runs on 0.3volts max it should be the max of 7volts.

What scale are you using on the meter... magnetos like that generate AC.

Jonathan
Last edited by Jdsk on 16 Sep 2020, 10:47am, edited 2 times in total.
Jdsk
Posts: 24950
Joined: 5 Mar 2019, 5:42pm

Re: Dynamo failure for the second time

Post by Jdsk »

FV43576 wrote:Do you think I better get dynamo on alloy hub?

Yes. Much better.

Start here:
https://www.cyclinguk.org/sites/default/files/document/migrated/publication/feature-hub-dynamos.pdf
then search the archives for recent discussions of models and lamps.

Jonathan
FV43576
Posts: 17
Joined: 25 Mar 2020, 3:26pm

Re: Dynamo failure for the second time

Post by FV43576 »

Jdsk thanks for your relpy much appreciate.
FV43576
Posts: 17
Joined: 25 Mar 2020, 3:26pm

Re: Dynamo failure for the second time

Post by FV43576 »

Jdsk my multi-meter on AC volts 0.1 to 0.4 is broken! what a rubbish I will go for hub dynamo!
mercalia
Posts: 14630
Joined: 22 Sep 2013, 10:03pm
Location: london South

Re: Dynamo failure for the second time

Post by mercalia »

I have had a B&M bottle dyno for 20 years and never let me down - The only issue was the need to lube the inards a bit as they were getting a bit seized up with stiff action. Also once the cabling broke some where ( not the dyno fault).
rjb
Posts: 7243
Joined: 11 Jan 2007, 10:25am
Location: Somerset (originally 60/70's Plymouth)

Re: Dynamo failure for the second time

Post by rjb »

Are you using incandescent bulbs. I would check those first incase they have failed and shorted internally. :wink:
At the last count:- Peugeot 531 pro, Dawes Discovery Tandem, Dawes Kingpin X3, Raleigh 20 stowaway X2, 1965 Moulton deluxe, Falcon K2 MTB dropped bar tourer, Rudge Bi frame folder, Longstaff trike conversion on a Giant XTC 840 :D
mercalia
Posts: 14630
Joined: 22 Sep 2013, 10:03pm
Location: london South

Re: Dynamo failure for the second time

Post by mercalia »

rjb wrote:Are you using incandescent bulbs. I would check those first incase they have failed and shorted internally. :wink:


good point. originaly I had old fashioned haolgen lights then moved over to a led light over the last 20 years
Brucey
Posts: 44696
Joined: 4 Jan 2012, 6:25pm

Re: Dynamo failure for the second time

Post by Brucey »

some old dynamos have a brushed construction and do actually produce (ripply) DC. Until the brushes wear out.

Old miller generators would originally be wired using an earth return. Twin-wire connections are potentially more reliable, especially if the dynamo is on the fork and the lights are not, or vice versa.

The best way of testing the dynamo is using a test lamp. Even something simple like turning the wheel by hand with and without a dead short on the output (which should make it stiffer to turn) will tell you something.

cheers
-------------------------------------------------------------------------------
~~~~~~~~~~~~~~~~~~~~~~Brucey~~~~~~~~~~~~~~~~~~~~~~~~
Jdsk
Posts: 24950
Joined: 5 Mar 2019, 5:42pm

Re: Dynamo failure for the second time

Post by Jdsk »

Brucey wrote:some old dynamos have a brushed construction and do actually produce (ripply) DC. Until the brushes wear out.

I didn't know that. Thanks.

Any idea why they'd do that in an era of incandescent filaments?

Jonathan
Brucey
Posts: 44696
Joined: 4 Jan 2012, 6:25pm

Re: Dynamo failure for the second time

Post by Brucey »

Jdsk wrote:...Any idea why they'd do that in an era of incandescent filaments?...


why?

No, not really.

Unless someone pedantic (what in the world of electronics, surely not....?... :shock: :roll: ) decided to take their manager seriously when they were asked to design 'a dynamo'. You know, just to show them. And maybe they didn't even notice, either.... :wink:

cheers
-------------------------------------------------------------------------------
~~~~~~~~~~~~~~~~~~~~~~Brucey~~~~~~~~~~~~~~~~~~~~~~~~
Jdsk
Posts: 24950
Joined: 5 Mar 2019, 5:42pm

Re: Dynamo failure for the second time

Post by Jdsk »

Brucey wrote:Unless someone pedantic (what in the world of electronics, surely not....?... :shock: :roll: ) decided to take their manager seriously when they were asked to design 'a dynamo'. You know, just to show them. And maybe they didn't even notice, either.... :wink:

Thanks

: - )

Jonathan
cycle tramp
Posts: 3572
Joined: 5 Aug 2009, 7:22pm

Re: Dynamo failure for the second time

Post by cycle tramp »

As a bottle dynamo user myself, I think its unlikely that the dynamo would have failed. Personally speaking I would firstly check the dynamo by wiring it into a circuit which contains a small filament bulb which I knew to be working (something like a bulb in a bulb holder with an earth and live lead running from it, with both leads ending in crocodile clips).
If the dynamo is fine, then I would check the bulbs, by replacing them with new ones, and if that doesn't work I would then check the wires to the bulbs.
The thing about electricity generated by forward motion is that it's very easy to get cause and effect mixed up - yes, I suspect that going down hill at 20 mph may have blown the bulbs, but it could have been a coincidence and that by chance, as you were going down hill, perhaps one of the wires detached.
Be methodical- as someone once wrote, don't twist the facts to suit the theory, just collect the facts and allow them to suggest the theory.
bgnukem
Posts: 694
Joined: 20 Dec 2010, 5:21pm

Re: Dynamo failure for the second time

Post by bgnukem »

I remember the lights going out once when I was descending a steep hill with a bottle dynamo on. Then later the lights came back on. I believe there is some kind of voltage regulator in some systems to protect the bulb in the light?

I know it's not the question, but would highly recommend using a hub dynamo instead. Much less effort required to pedal and no issues with tyre wear, dynamo slippage in wet/icy conditions and less chance of water getting into the dynamo causing failure.
Jdsk
Posts: 24950
Joined: 5 Mar 2019, 5:42pm

Re: Dynamo failure for the second time

Post by Jdsk »

bgnukem wrote:I know it's not the question, but would highly recommend using a hub dynamo instead. Much less effort required to pedal and no issues with tyre wear, dynamo slippage in wet/icy conditions and less chance of water getting into the dynamo causing failure.

Yes, but that was a question!

FV43576 wrote:Do you think I better get dynamo on alloy hub?

: - )

Jonathan
Post Reply