FRAME STIFFNESS
Posted: 15 Mar 2016, 7:52pm
Oh no!
Frame stiffness is the hoariest of old chestnuts, we debate it all the time on here.
I'm no engineer, but I have been "designing" Spa's frames for a while now, I have some willing volunteers to test ride them, and I'm beginning to formulate some ideas of my own (shock horror)
With apologies to all the followers of Jan Heine's "planing" theory, I like my bikes pretty stiff laterally at the bottom bracket, so that when I pedal the bike goes forward, rather than the bottom bracket flexing to the side. Trouble is, a bike frame is almost 2-dimensional, there is not much lateral bracing that you can do.
Similarly, I think "vertical compliance" is just about a no-go, a bike frame is fairly well braced and triangulated vertically....some flex occurs, but not much.
So, apart from taking up stamp-collecting, what can we do?
My thought processes begin with designing frames in Titanium....bear with me on this! I think a really major difference between steel and titanium frames is that the chainstays and seatstays are virtually the same size in both materials....yes, thats right, that is a difference, because titanium is less stiff than the same size chunk of steel, and about as stiff as a similar weight chunk of steel. However, because there is a restricted amount of space between the chainrings and the rear tyre, chainstays tend to be about the same size in either material, that is 28 x 18mm oval, give or take a millimeter or three, with a wall thickness of 0.9mm for titanium and butted steel tubing being maybe 0.8/0.6mm wall. ....not a staggering difference. Seatstays tend to be pretty similar dimensions in steel or titanium too, I suspect because thats what we are used to looking at.
So, we should expect titanium chainstays to be less stiff than steel, and give less lateral bracing to the bottom bracket. (The frame tubes can be made bigger diameter in titanium, to gain some stiffness.) I said before, I'm no engineer, but this is my shaky understanding of the stiffness of tubes....if you double the diameter of a round tube keeping the same wall thickness, the "doubled up" tube will be something like eight times as stiff, not twice as stiff. Stiffness goes with the cube of the diameter....roughly.
Which brings me to a thought.....I (now) think that denting in the chainstays to clear the tyre and/or chainwheel is a pretty silly thing to do, because it reduces the effective size of the tube and makes it more flexible laterally, when what I want is lateral stiffness in that area.
I can't put a number on how much more or less stiff, but I can give an example...
We built some titanium prototypes, with the frame tubes chosen to more or less match the sort of stiffness you would expect in a fairly lightly-built "audax" steel frame, with the difference that the chainstays were bent so they angled between the tyre and the chainring, in preference to flattening the chainstays. Also, just to make it more complex, we also ovalised the bottom bit of the down tube so that it is wider than it is tall, and should be stiffer laterally than vertically. These bikes, although not "racy" in general design are laterally stiff and accelerate really quickly, the difference you get by changing the profile of 3 tubes is really quite staggering.....they are laterally stiffer than "similar" steel bikes with the chainstays conventionally dented for clearance, but even with forks for disc brakes they are pretty comfortable (on 32mm tyres)
.......picture.....

thats a 32mm tyre, so there is lots of clearance, and the chainstays are 440mm long, not exactly a conventional racing set up.
They tell me that tapered carbon steerers are the future, so a bigger head tube is wished upon us, in order to fit a 1 1/2" bottom bearing. But even this cloud has a silver lining, in that it means I can ovalise the top tube where it joins the head tube so its wider than it is tall, giving lateral stiffness, and on big frames with a big downtube the front end of the downtube can be left round instead of ovalising it vertically just so it can be welded to the head tube. All this should give greater lateral stiffness against shimmy, and at the same time not give rise to unwanted vertical stiffness.
So thats my current thoughts, really.....to try to get the right degree of stiffness, in the right plane, by optimising the sizes and profiles of the tubes, within the constraints of the materials available and the necessary physical shape of the bike.
I'm thinking of calling the bike "Damascus"......
I'm sure anybody with an "Engineering" turn of mind can drive a coach and horses through my approximations....
Frame stiffness is the hoariest of old chestnuts, we debate it all the time on here.
I'm no engineer, but I have been "designing" Spa's frames for a while now, I have some willing volunteers to test ride them, and I'm beginning to formulate some ideas of my own (shock horror)
With apologies to all the followers of Jan Heine's "planing" theory, I like my bikes pretty stiff laterally at the bottom bracket, so that when I pedal the bike goes forward, rather than the bottom bracket flexing to the side. Trouble is, a bike frame is almost 2-dimensional, there is not much lateral bracing that you can do.
Similarly, I think "vertical compliance" is just about a no-go, a bike frame is fairly well braced and triangulated vertically....some flex occurs, but not much.
So, apart from taking up stamp-collecting, what can we do?
My thought processes begin with designing frames in Titanium....bear with me on this! I think a really major difference between steel and titanium frames is that the chainstays and seatstays are virtually the same size in both materials....yes, thats right, that is a difference, because titanium is less stiff than the same size chunk of steel, and about as stiff as a similar weight chunk of steel. However, because there is a restricted amount of space between the chainrings and the rear tyre, chainstays tend to be about the same size in either material, that is 28 x 18mm oval, give or take a millimeter or three, with a wall thickness of 0.9mm for titanium and butted steel tubing being maybe 0.8/0.6mm wall. ....not a staggering difference. Seatstays tend to be pretty similar dimensions in steel or titanium too, I suspect because thats what we are used to looking at.
So, we should expect titanium chainstays to be less stiff than steel, and give less lateral bracing to the bottom bracket. (The frame tubes can be made bigger diameter in titanium, to gain some stiffness.) I said before, I'm no engineer, but this is my shaky understanding of the stiffness of tubes....if you double the diameter of a round tube keeping the same wall thickness, the "doubled up" tube will be something like eight times as stiff, not twice as stiff. Stiffness goes with the cube of the diameter....roughly.
Which brings me to a thought.....I (now) think that denting in the chainstays to clear the tyre and/or chainwheel is a pretty silly thing to do, because it reduces the effective size of the tube and makes it more flexible laterally, when what I want is lateral stiffness in that area.
I can't put a number on how much more or less stiff, but I can give an example...
We built some titanium prototypes, with the frame tubes chosen to more or less match the sort of stiffness you would expect in a fairly lightly-built "audax" steel frame, with the difference that the chainstays were bent so they angled between the tyre and the chainring, in preference to flattening the chainstays. Also, just to make it more complex, we also ovalised the bottom bit of the down tube so that it is wider than it is tall, and should be stiffer laterally than vertically. These bikes, although not "racy" in general design are laterally stiff and accelerate really quickly, the difference you get by changing the profile of 3 tubes is really quite staggering.....they are laterally stiffer than "similar" steel bikes with the chainstays conventionally dented for clearance, but even with forks for disc brakes they are pretty comfortable (on 32mm tyres)
.......picture.....

thats a 32mm tyre, so there is lots of clearance, and the chainstays are 440mm long, not exactly a conventional racing set up.
They tell me that tapered carbon steerers are the future, so a bigger head tube is wished upon us, in order to fit a 1 1/2" bottom bearing. But even this cloud has a silver lining, in that it means I can ovalise the top tube where it joins the head tube so its wider than it is tall, giving lateral stiffness, and on big frames with a big downtube the front end of the downtube can be left round instead of ovalising it vertically just so it can be welded to the head tube. All this should give greater lateral stiffness against shimmy, and at the same time not give rise to unwanted vertical stiffness.
So thats my current thoughts, really.....to try to get the right degree of stiffness, in the right plane, by optimising the sizes and profiles of the tubes, within the constraints of the materials available and the necessary physical shape of the bike.
I'm thinking of calling the bike "Damascus"......
I'm sure anybody with an "Engineering" turn of mind can drive a coach and horses through my approximations....