Removing a seized fixed cup on a BB: your favourite method

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horizon
Posts: 11275
Joined: 9 Jan 2007, 11:24am
Location: Cornwall

Re: Removing a seized fixed cup on a BB: your favourite method

Post by horizon »

Quick update:

While in the process of procuring suitable bolts for the "friction" method, I found a bolt and nut off an old car seat. I set them up and actually got good purchase on the cup and was able to hammer and lever them tight. Something had to give first and it was the threads on the bolt.

I had already concluded that anything delicate enough to fit on the 3 mm flats was going to crumble quickly in the ongoing struggle. However I now expect that that will even apply to objects used in just applying friction to the cup. I am going to get some better bolts but have low expectations of the result. I've looked at the £30 cup spanners on the market but I just can't see how one would survive first contact with the hammer/lever or whatever was used to turn it.

A local cycling friend has told me that our local garage had put his cup flats in a massive adjustable spanner and the frame in a vice: it worked. I've put it on my list.

What concerns me is that although the tightness is no doubt aided and abetted by corrosion, AIUI the cup is tightened by the movement of the cranks. This is a good thing (it doesn't come loose) but it makes a nonsense AFAICS of torque wrenches, PlusGas and anti-seize: basically, the cup will tighten and exceptional force is required to remove it which the flats simply don't provide for, rust or no rust.

I'm going to give Plus Gas a better run for its money; I haven't tried heat yet. I'm going to carry on setting up better bolts and levers and I'm going to have a chat with man in the garage.... :)
When the pestilence strikes from the East, go far and breathe the cold air deeply. Ignore the sage, stay not indoors. Ho Ri Zon 12th Century Chinese philosopher
Carlton green
Posts: 4766
Joined: 22 Jun 2019, 12:27pm

Re: Removing a seized fixed cup on a BB: your favourite method

Post by Carlton green »

I’m not sure what diameter bolt I used but it would have been the biggest that I could make fit and likely significantly larger than that that Horizon used. Hammering might work for other people, but for me the better way is a very long piece of tube - massive and controlled torque input. YMMV.
Don’t fret, it’s OK to: ride a simple old bike; ride slowly, walk, rest and admire the view; ride off-road; ride in your raincoat; ride by yourself; ride in the dark; and ride one hundred yards or one hundred miles. Your bike and your choices to suit you.
Steve O'C
Posts: 187
Joined: 3 Mar 2013, 1:32pm

Re: Removing a seized fixed cup on a BB: your favourite method

Post by Steve O'C »

This is mine, 16mm diam bolt. Has not let me down on the couple of times I have used it (so small sample size).
IMG_20220404_075659834.jpg
Good luck
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531colin
Posts: 17103
Joined: 4 Dec 2009, 6:56pm
Location: North Yorkshire

Re: Removing a seized fixed cup on a BB: your favourite method

Post by 531colin »

horizon wrote: 3 Apr 2022, 9:56pm Quick update:

While in the process of procuring suitable bolts for the "friction" method, I found a bolt and nut off an old car seat. I set them up and actually got good purchase on the cup and was able to hammer and lever them tight. Something had to give first and it was the threads on the bolt.

I had already concluded that anything delicate enough to fit on the 3 mm flats was going to crumble quickly in the ongoing struggle. However I now expect that that will even apply to objects used in just applying friction to the cup. I am going to get some better bolts but have low expectations of the result. I've looked at the £30 cup spanners on the market but I just can't see how one would survive first contact with the hammer/lever or whatever was used to turn it.

A local cycling friend has told me that our local garage had put his cup flats in a massive adjustable spanner and the frame in a vice: it worked. I've put it on my list.

What concerns me is that although the tightness is no doubt aided and abetted by corrosion, AIUI the cup is tightened by the movement of the cranks. This is a good thing (it doesn't come loose) but it makes a nonsense AFAICS of torque wrenches, PlusGas and anti-seize: basically, the cup will tighten and exceptional force is required to remove it which the flats simply don't provide for, rust or no rust.

I'm going to give Plus Gas a better run for its money; I haven't tried heat yet. I'm going to carry on setting up better bolts and levers and I'm going to have a chat with man in the garage.... :)
Remember, these things have worked very well for most of the time bicycles have existed, and this is the very first time you have worked on one.
The chances are it will come out easily, and even you will wonder what all the fuss is about; most of the stuff on the internet is written by people who haven't scraped a living working on bikes when these original loose ball brackets were the only option.
Neither bracket cup can precess; the fixed cup is tightened up to the flange, the adjustable cup sets the bearing preload and then is locked off by the lockring.
The easiest way to get it out is to take it to a traditional bike shop where they will have the traditional specialist tools, as in that thread linked by slowster......a huge BB fixed cup tool will get it out in minutes.
Remember the bearing cups are properly hard; harder than a Campag. fixed cup spanner, harder than vise jaws. It follows that any slippage will wear the tools, not the bracket cup.
If you want to get it out yourself and you don't have a bench vise, a properly big nut and bolt will do; something where you can strip the thread by hand force is only any good if the cup isn't tight. Car seat BELT nuts and bolts would be worth a look.
If you have access to a bench vise, don't clamp the frame in it!
Clamp the fixed cup flats in the vise, with a nut and bolt to stop it pulling out, and turn the frame.
A fixed cup spanner isn't any good for a really tight/corroded cup without a way of stopping the spanner slipping off. In the days of cottered cranks you had to wedge the spanner against the crank, cotterless cranks with a screwthread in the axle led to a tool which screwed into the thread and against the spanner

Image013 by 531colin, on Flickr

With the bearing out, clamp the spanner to the cup with a bolt

I will have mentioned this before, but you can simply crack these hard bearing cups out of the frame; cold chisel through the bracket shell onto the cup, cup resting on a block of wood, sharp crack with a hammer.
(One failure mode of these bearings was for a cup to crack...maybe due to excess preload)
Or it will come out with a big nut or big lever arc welded to the cup.....the heat shock helps!
Bike fitting D.I.Y. .....http://wheel-easy.org.uk/wp-content/upl ... -2017a.pdf
Tracks in the Dales etc...http://www.flickr.com/photos/52358536@N06/collections/
Remember, anything you do (or don't do) to your bike can have safety implications
iandusud
Posts: 1588
Joined: 26 Mar 2018, 1:35pm

Re: Removing a seized fixed cup on a BB: your favourite method

Post by iandusud »

Colin is quite right about a proper BB fixed cup tool that a bike shop uses will make light work of it. However another option that occurs to me is that if you have access to welding equipment you could weld a suitably strong length of steel bar/box section to the fixed cup and use that to undo it. This would have the added benefit of apply heat.
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horizon
Posts: 11275
Joined: 9 Jan 2007, 11:24am
Location: Cornwall

Re: Removing a seized fixed cup on a BB: your favourite method

Post by horizon »

For those people who actually wondered how this worked out in the end, here it is:

I did actually manage to get a really good fix on the cup and plenty of leverage. However I started to notice that the (huge) spanner I was using was starting to bite into the frame. I could have rectified it but decided to cut my losses and take it to the bike shop. However, on further reflection I decided to have a go at reinstalling the whole cup and cone.

Much to my surprise, I've now done this. I had already found a hooked spanner lockring tool at the bottom of nmy toolbox (no idea how it got there) and bought a Park Tool pin spanner. I assumed that the cups and bearings were OK (really just so that I could experiment with it) and greased it all up. I now have a smoothly spinning bearing with no play. :)

However, all is not yet there. :(

The spindle in the bearing is 122.5 and the chainset that I had lined up for it is an M410 which really needs a 113. This takes me back to this thread:

viewtopic.php?t=73951&start=15 and this webpage is also quite interesting:

https://velo-orange.com/pages/bottom-bracket-basics

As it stands it looks OK so I might just play around with it once the chain is on. I would prefer to keep this chainset even if it means changing the spindle (now I know how to do it! :) ).

The good thing is that I am not unhappy at all with the cup and cone - it was quite a satisfying piece of work - as long as I can marry it up to the chainset..
When the pestilence strikes from the East, go far and breathe the cold air deeply. Ignore the sage, stay not indoors. Ho Ri Zon 12th Century Chinese philosopher
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