the best way to fix my Ortlieb panniers?

General cycling advice ( NOT technical ! )
User avatar
foxyrider
Posts: 6059
Joined: 29 Aug 2011, 10:25am
Location: Sheffield, South Yorkshire

the best way to fix my Ortlieb panniers?

Post by foxyrider »

Let me preface this by saying that i have a lot of Ortlieb stuff, its always done the job and i have no beef regarding this issue.

So @ 2014/5 i bought a pair of front rollers to match the anniversary rear rollers that i had/have, subsequently they were used sporadlically until 2018 when one or the other got pressed into service as a day bag. On tours they might have 2.5kg in and otherwise just a lock and jacket on day rides, so not over stuffed or otherwise abused. I noticed last week that the join between the coloured panel and the black sides had come 'unglued' - a better look at both bags revealed several areas on each bag thus affected, three on each of which below is a selection..

thumbnail_image0.jpg
thumbnail_image1.jpg
thumbnail_image2.jpg

I've contacted Lyon who tell me they are unable to offer a repair which is a bummer, they might be out of warranty but there are no tears or other damage to the bags. They are too good to consign to the bin so i want to effect a repair so they can be used as at least day bags.

My question then is what is the best adhesive/process to make a decent DIY repair? And indeed has anyone else had a similar issue?
Convention? what's that then?
Airnimal Chameleon touring, Orbit Pro hack, Orbit Photon audax, Focus Mares AX tour, Peugeot Carbon sportive, Owen Blower vintage race - all running Tulio's finest!
Jdsk
Posts: 24835
Joined: 5 Mar 2019, 5:42pm

Re: the best way to fix my Ortlieb panniers?

Post by Jdsk »

What are the materials that need to be stuck together?

Thanks

Jonathan
User avatar
simonineaston
Posts: 8062
Joined: 9 May 2007, 1:06pm
Location: ...at a cricket ground

Re: the best way to fix my Ortlieb panniers?

Post by simonineaston »

Some of the glues used for footwear are super - but as Jonathan says, much depends on the materials in use. I did read somewhere that Ortleib use textured vinyl ie fabric coated with pvc but (obs) they'll know better than me. Their website is reasonably detailed about materials - see here
S
(on the look out for Armageddon, on board a Brompton nano & ever-changing Moultons)
Psamathe
Posts: 17692
Joined: 10 Jan 2014, 8:56pm

Re: the best way to fix my Ortlieb panniers?

Post by Psamathe »

What question did OP ask Lyon? If just "Can you repair" then they answered but how about asking them "Do you know of any 3rd party repairers for the kit?" or maybe "What sort of glue would you recommend for a repair?". A lot depends on the question asked.

Ian
User avatar
Paulatic
Posts: 7822
Joined: 2 Feb 2014, 1:03pm
Location: 24 Hours from Lands End

Re: the best way to fix my Ortlieb panniers?

Post by Paulatic »

A two part adhesive. Seem to fix anything. I used it to apply patches to my old Vaude panniers last year. Holes created by a Yorkshire mouse methinks.
Whatever I am, wherever I am, this is me. This is my life

https://stcleve.wordpress.com/category/lejog/
E2E info
User avatar
SimonCelsa
Posts: 1234
Joined: 6 Apr 2011, 10:19pm

Re: the best way to fix my Ortlieb panniers?

Post by SimonCelsa »

What about some of that 'iron on' hemming strip?

Either that or stitch it neatly.

Don't use hemming strip and then try and stich it - you'll never get the needle through.
Norman H
Posts: 1331
Joined: 31 Jul 2011, 4:39pm

Re: the best way to fix my Ortlieb panniers?

Post by Norman H »

I've used Aquashure by McNett for all sorts of waterproof repairs including fixing small holes in Ortlieb panniers. It's not a contact adhesive and the two surfaces would need to be held together somehow until the adhesive cures. This takes several several hours and produces a tough polyurethane rubber bond.

http://www.mcnetteurope.com/files/produ ... /10116.pdf

The ortlieb repair that I did was on a friends panniers that had small holes caused by abrasion. The adhesive is quite viscous and I backed the hole up with gaffer tape on the inside and smeared a generous amount on the outside and held it horizontal whilst it self levelled and cured. No further patch was needed on the outside.

The adhesive cures in air and once the tube is opened it's best stored tightly capped in the fridge or freezer.
ratherbeintobago
Posts: 976
Joined: 5 Dec 2010, 6:31pm

Re: the best way to fix my Ortlieb panniers?

Post by ratherbeintobago »

Try ringing Lancashire Sports Repair in Burnley? They seem to be able to fix a lot of stuff…
Galactic
Posts: 252
Joined: 21 May 2022, 7:42am

Re: the best way to fix my Ortlieb panniers?

Post by Galactic »

Before Brexit I would have immediately recommended sending them to Ortlieb in Germany. They're great at repairs, and very reasonable pricing too. But now, with import VAT, customs charges and who knows what else ...

If none of the other options work out, it may be worth trying to work out what bureaucratic hoops you'd have to jump thro to send them to Ortlieb for repairs.
hemo
Posts: 1438
Joined: 16 Nov 2017, 5:40pm
Location: West Sussex

Re: the best way to fix my Ortlieb panniers?

Post by hemo »

An impact adhesive may be the ticket.
https://www.amazon.co.uk/Evo-Stick-Impa ... MRLZKKJ6Y6

The old stye contact adhesive I used 30 or 40 years ago in the buidling industry was very noxious to use but the tube if impact may be a better option today for small jobs.
PH
Posts: 13118
Joined: 21 Jan 2007, 12:31am
Location: Derby
Contact:

Re: the best way to fix my Ortlieb panniers?

Post by PH »

If the back of the canvas looking piece is a PVC, then originally they'd have been high frequency welded rather than glued (Microwaved if you like) To have come away like that is/was a manufacturing fault, there's several ways it can happen.
You can't repair using the same method, the material has to be spotlessly clean and unworn. I haven't used any of the glues, I'd stitch it. Better still take them into a tarpaulin or bouncy castle manufacturer at lunchtime and ask if someone will do it for you, it'll need a long arm machine, or a cobblers one (Which might be another place to ask) and it'll take less than five minutes. You could then glue over the top to seal.
Stevek76
Posts: 2087
Joined: 28 Jul 2015, 11:23am

Re: the best way to fix my Ortlieb panniers?

Post by Stevek76 »

Feel like technically that should be a refund/replacement issue with the original retailer despite the age, that's almost certainly manufacturing fault as PH says (the fabric is normally welded to the point that the fabric itself will break before the weld splits) and is unfit/unsatisfactory quality under the CRA.
The contents of this post, unless otherwise stated, are opinions of the author and may actually be complete codswallop
leftpoole
Posts: 1492
Joined: 12 Feb 2007, 9:31am
Location: Account closing 31st July '22

Re: the best way to fix my Ortlieb panniers?

Post by leftpoole »

Don't be a mean cyclist! Buy new ones. Help keep cycling businesses stay open.
..
pal
Posts: 612
Joined: 22 Mar 2008, 11:49am

Re: the best way to fix my Ortlieb panniers?

Post by pal »

ratherbeintobago wrote: 14 Jun 2022, 6:34pm Try ringing Lancashire Sports Repair in Burnley? They seem to be able to fix a lot of stuff…
+1 for this: they've worked wonders on all sorts of bits of kit for me. In fact, this reminds me that I've been meaning to send them one of my own falling-apart panniers....
iandusud
Posts: 1577
Joined: 26 Mar 2018, 1:35pm

Re: the best way to fix my Ortlieb panniers?

Post by iandusud »

leftpoole wrote: 15 Jun 2022, 10:42am Don't be a mean cyclist! Buy new ones. Help keep cycling businesses stay open.
..
I don't know if the above comment is serious or tongue in cheek, but as much as agree with the sentiment of supporting local bike shops I also believe that we need to reduce our consumption by repairing and recycling what we have already manufactured. This is particularly the case when buying high end products with a view to them lasting and being repairable as I would expect with Ortlieb.
Post Reply