Page 2 of 3

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 3:40pm
by axel_knutt
jimster99 wrote: 19 Sep 2024, 11:39amThey're so incredibly accurate because as you say the internal mechanism is simply a solid extension bar with no moving parts!
I can only wonder at what makes you think that the accuracy of electronic measuring instruments is limitless. The accuracy of the cheapest one I saw on Amazon is quoted as 2%, which is not bad if it can be relied upon, but the accuracy of my 1970s Norbar torque wrench was between 2% and 6% when I checked it in 2011. What accuracy to you want, and why?

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 4:55pm
by PH
Looks interesting, though I'm not giving up my beam wrenches for anything, I do have a clicker, but I can't remember when I last used it.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 5:00pm
by Cyclothesist
I expect the +/- 2% accuracy applies to the strain guage component only.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 8:53pm
by Brucey
IME gadgets with batteries are great if you use them every day but are of diminished utility if you don't. Also they tend not to work well if it is cold or damp, which is OK for stuff you keep indoors, but a lot less good for stuff you keep in a garage or shed.

Strain gauge technology is great but it is not infallible. In addition it is worth looking at the 'what ifs' and seeing how they might affect calibration. First the good news; torsional overloads tend not to cause dramatic changes in section at first; also torsional strain is proportional to radius which means that if the strain gauge is attached to a bar that is largely free of residual stresses, yield starts at the surface and then progresses inwards. This generally results in a weak surface residual stress field of opposite sense, ie. a CW overload will create a weak surface CCW residual stress field. This means that the thing will still work the same way CW (once re-zeroed), but CCW loading will result in premature yield. As long as strains are low (including plastic strains), and the strain gauge is still well-attached, the device will still work well in either direction. However any excursion that does not return the gauge to zero immediately has probably permanently altered the residual stress field. This means that a good check is to take the gauge to the maximum each way and be sure that it returns to zero each time. Provided it passes this simple test, it will probably be OK at lower torque values too.

Personally I think you only need to buy one low-ish rated torque wrench, provided you have the right extensions. I suppose I instinctively prefer a mechanical solution to what is, after all, a mechanical problem. Because of this, I have designed a set of torque-indicating extensions, each having a low modulus centre section and a simple adjustable pointer system. This would give much the same functionality as the electric gizmo, but having no ****ing batteries it'd be a lot more reliable and immune to the same problems.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 9:08pm
by jimster99
Brucey wrote: 19 Sep 2024, 8:53pm IME gadgets with batteries are great if you use them every day but are of diminished utility if you don't. Also they tend not to work well if it is cold or damp, which is OK for stuff you keep indoors, but a lot less good for stuff you keep in a garage or shed.

Strain gauge technology is great but it is not infallible. In addition it is worth looking at the 'what ifs' and seeing how they might affect calibration. First the good news; torsional overloads tend not to cause dramatic changes in section at first; also torsional strain is proportional to radius which means that if the strain gauge is attached to a bar that is largely free of residual stresses, yield starts at the surface and then progresses inwards. This generally results in a weak surface residual stress field of opposite sense, ie. a CW overload will create a weak surface CCW residual stress field. This means that the thing will still work the same way CW (once re-zeroed), but CCW loading will result in premature yield. As long as strains are low (including plastic strains), and the strain gauge is still well-attached, the device will still work well in either direction. However any excursion that does not return the gauge to zero immediately has probably permanently altered the residual stress field. This means that a good check is to take the gauge to the maximum each way and be sure that it returns to zero each time. Provided it passes this simple test, it will probably be OK at lower torque values too.

Personally I think you only need to buy one low-ish rated torque wrench, provided you have the right extensions. I suppose I instinctively prefer a mechanical solution to what is, after all, a mechanical problem. Because of this, I have designed a set of torque-indicating extensions, each having a low modulus centre section and a simple adjustable pointer system. This would give much the same functionality as the electric gizmo, but having no ****ing batteries it'd be a lot more reliable and immune to the same problems.
Extremely useful information Brucey - especially resolving the question about what happens after overloads. Fascinating! I guess the safest solution is simply to not overload it and if you do, just buy another.

And re: batteries, I just take the batteries out when not in use. For a amateur hobbyist like me who only uses this tool once a month (or less) the tiny size is a massive plus vs having a set of extensions.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 9:17pm
by jimster99
cycle tramp wrote: 19 Sep 2024, 3:00pm ..that's nice, which engineering firm calibrated it for you?
Instead of a calibration certificate the Lidls one came with a warning label saying "NOT CALIBRATED". I initially returned it because of this, but then I read up on the tech and now I don't really mind. I don't think it needs to be calibrated in the same way as a spring-powered yuk device does ;)

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 9:30pm
by fastpedaller
It's quite simple to check the accuracy with (as stated above) weights (or water containers) at a measured length. I've checked my (car) torque wrenches (3 old ones) and they all appear to be very accurate, and certainly close enough to make no difference. of course whether the thread is dry, lubricated, a bit corroded etc will have a huge effect and make measurement a moot point anyway.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 19 Sep 2024, 9:49pm
by SprokenBroke
I think a digital readout tends to give the illusion of accuracy. I used vernier calipers for years and they were very accurate and quick to use once you were used to them. I could easy get a measurement to 100th of a millimeter. On the other hand, I have a some cheap digital calipers and they're utter rubbish. I would say about +/- 0.1mm. You get what you pay for usually whether it's digital or not.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 20 Sep 2024, 12:13am
by jimster99
axel_knutt wrote: 19 Sep 2024, 3:40pm
jimster99 wrote: 19 Sep 2024, 11:39amThey're so incredibly accurate because as you say the internal mechanism is simply a solid extension bar with no moving parts!
I can only wonder at what makes you think that the accuracy of electronic measuring instruments is limitless. The accuracy of the cheapest one I saw on Amazon is quoted as 2%, which is not bad if it can be relied upon, but the accuracy of my 1970s Norbar torque wrench was between 2% and 6% when I checked it in 2011. What accuracy to you want, and why?
As I understand it, 2% accuracy is fine for a torque wrench. 6% accuracy is fine. Even 50% accuracy is (usually) fine. Loads of people have tested these digital torque adaptors on youtube. I briefly watched one video where two adaptors of this type (costing £12 and £50, respectively) were tested and they remained extremely accurate (much better than 6%) at both ends of the range even after 1,000 cycles. That's much better than I need so I was happy. See here: https://www.youtube.com/watch?v=jsC4fzXNfxM

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 20 Sep 2024, 12:46am
by SprokenBroke
I don't know if this is any good but it's a neat looking thing. You could take it on tour.

https://www.amazon.co.uk/Venzo-2-10NM-B ... B00V4CQEGW

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 20 Sep 2024, 8:17pm
by Brucey
jimster99 wrote: 19 Sep 2024, 9:08pm... For a amateur hobbyist like me who only uses this tool once a month (or less) the tiny size is a massive plus vs having a set of extensions.
I just realised I am guilty of using the term 'extension' ambiguously. In the first instance it means a relatively bulky (but perhaps no bulkier than anything else that drives sockets) length extensions for a low torque value wrench, turning it into a higher torque value wrench. However the 'extension set' I refer to later means 1/4", 3/8", 1/2" square drive extension bars, about 6" long. These could be rated at 0-10, 0-50, and 0-100 ft.lbs respectively. They will store flat, just like any other extension bars. If folding pointers are used, a small box ~1"x 6" x 4" might do for storage.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 24 Sep 2024, 8:24pm
by Andy Stow
SprokenBroke wrote: 20 Sep 2024, 12:46am I don't know if this is any good but it's a neat looking thing. You could take it on tour.

https://www.amazon.co.uk/Venzo-2-10NM-B ... B00V4CQEGW
I have one of those, and I tested it by hanging weights. I'm an instrumentation professional.

It was accurate within its readability (better than ±1 N·m.)

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 24 Sep 2024, 8:52pm
by SprokenBroke
Andy Stow wrote: 24 Sep 2024, 8:24pm
SprokenBroke wrote: 20 Sep 2024, 12:46am I don't know if this is any good but it's a neat looking thing. You could take it on tour.

https://www.amazon.co.uk/Venzo-2-10NM-B ... B00V4CQEGW
I have one of those, and I tested it by hanging weights. I'm an instrumentation professional.

It was accurate within its readability (better than ±1 N·m.)
I bought one. Couldn't resist it. I read a bunch of reviews and some people had tested it. Most claimed that it's accurate. The pointer on mine is not quite at zero, looks like about 0.2Nm. Not a problem I don't think. It's so small you could definitely take it on tour if you were so inclined.

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 25 Sep 2024, 12:00am
by jimster99
SprokenBroke wrote: 24 Sep 2024, 8:52pm
Andy Stow wrote: 24 Sep 2024, 8:24pm
SprokenBroke wrote: 20 Sep 2024, 12:46am I don't know if this is any good but it's a neat looking thing. You could take it on tour.

https://www.amazon.co.uk/Venzo-2-10NM-B ... B00V4CQEGW
I have one of those, and I tested it by hanging weights. I'm an instrumentation professional.

It was accurate within its readability (better than ±1 N·m.)
I bought one. Couldn't resist it. I read a bunch of reviews and some people had tested it. Most claimed that it's accurate. The pointer on mine is not quite at zero, looks like about 0.2Nm. Not a problem I don't think. It's so small you could definitely take it on tour if you were so inclined.
My OCD would object to a 0.2Nm non-centering. Can you ask the seller to send you another one?

Re: Torque Clickers are Dead; Long Live the Digital Torque Adaptor!

Posted: 25 Sep 2024, 9:36am
by Cyclothesist
It's a beam TW so you can zero it by bending the pointer to align with zero.